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Large-Scale Fire Testing and UL 9540A

Accelerate your UL 9540A large-scale fire testing for battery energy storage systems with UL Solutions.
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Large-scale fire testing and NFPA 855

Maintaining safety in the battery industry involves applying existing knowledge and services to new technology while also developing a deep understanding of innovative products, identifying the need for new services and responding effectively to requirements intended to support a safer future. 

To help maintain battery energy storage system (BESS) safety, the 2026 edition of NFPA 855 includes an updated Annex G with guidance on implementing a large-scale fire test (LSFT). Many installation codes and standards are also evolving to address modern energy storage applications, with some, including the International Fire Code (IFC), already introducing requirements aimed at modern energy storage system applications.

Download our white paper for clarification on NFPA 855 requirements for ESS installations.

Large-scale fire testing and NFPA 855
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Overview of large-scale fire testing

Large-scale fire testing involves igniting vented battery gases during a thermal runaway event to achieve a fire condition in the BESS. The objective is to determine how the BESS behaves under ignited (forced) fire conditions. 

The flame spread, and in some cases, heat release, gas emissions and suppression system performance are monitored to evaluate the system’s prescribed separation distances and propagation potential to other BESS. 

Full Scale Fire Test

Why large-scale fire testing matters

As demands for energy storage systems grow, so do risks. Large-scale fire testing provides critical data that can help

 

Support manufacturers’ installation and commissioning instructions

Inform whether the system and installation can contain or minimize fire spread

Protect surroundings from catastrophic failures

Why UL Solutions for UL 9540A testing

We leverage our network of global laboratories to provide large-scale fire testing of BESS and address all requirements in UL 9540A, the Standard for the Test Method for Evaluating Thermal Runaway Fire Propagation in Battery Energy Storage Systems. Tests at this scale require a fire event, necessitating advanced laboratory capabilities and subject matter expertise. 

UL Solutions combines our residential and containerized battery energy storage capabilities with our extensive battery technology knowledge to help enable safer system designs and market confidence.

Download our guide to discover the key updates in UL 9540A:2025 that enhance testing methods and safety for battery energy storage systems against thermal runaway fire propagation.

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Benefits of our services

UL Solutions is a global leader in safety science with decades of experience in fire testing, energy storage systems and regulatory compliance. Our experts offer:

Comprehensive services

We offer testing capabilities for the battery cell, module and unit levels as well as for containerized BESS within our network of laboratories.

Early engagement

We can be involved from the start to support complex, high-risk products that are outside the usual scope of work.

Global reach

We can support your projects wherever they are deployed, with capabilities provided in North America, Asia and Europe.

Proven expertise

Our technical expertise and market knowledge help you expand your understanding of compliance and safety. UL Solutions is trusted by global code authorities and aligns with the latest code requirements.

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Get connected with our team

Contact us today to learn how large-scale fire testing can support your path to compliance.