## [EV Battery Abuse, Fire, Thermal and Performance Testing and Validation Services](/services/ev-battery-abuse-fire-thermal-and-performance-testing-and-validation-services) Service # EV Battery Abuse, Fire, Thermal and Performance Testing and Validation Services Demonstrate performance and reliability to differentiate your products in a competitive market. [ Contact us ](#form) ![UL Solutions personnel testing an EV battery](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:68551fa7-741e-462a-bbda-2edc7a85cd57/as/68551fa7-741e-462a-bbda-2edc7a85cd57.webp?&smartcrop=Landscape&max-quality=90&width=400) *play\_arrow* *pause* ## Breadcrumb - [ *keyboard\_arrow\_left* Services ](/services) - [ Home ](/) *pen\_size\_1* - [ Services ](/services) *pen\_size\_1* - EV Battery Abuse, Fire, Thermal and Performance Testing and Validation Services ## Partner with UL Solutions to validate your EV batteries’ critical safety, reliability and performance UL Solutions offers a comprehensive range of electric vehicle (EV) battery testing services, including abuse and fire exposure/thermal propagation and performance testing services at the cell, module and pack levels. We leverage these services to help EV original equipment manufacturers (OEMs), battery manufacturers and suppliers differentiate their batteries from competitors and boost end consumers’ confidence in the value of their products. We serve a wide range of industries, including automotive, aerospace, commercial and marine. Our safety science, compliance expertise and innovative testing laboratories can help you efficiently and confidently navigate rapidly evolving requirements to bring energy technology products to market. By partnering with us, you can validate your EV batteries’ critical safety, reliability and performance characteristics and test against key regulations, standards and requirements — all with one testing services provider. ## Our EV battery testing services cover abuse testing, environmental testing, and performance evaluation: - Thermal propagation testing via crush, heater, nail, overcharge, short circuit, or exposed flame - Powered thermal cycle endurance - High/low temperature operating endurance - Immersion thermal shock testing (IPX7) - Impact, drop, and altitude testing - Vibration and shock testing - Gas composition analysis ## Thermal propagation and fire exposure testing services Our team of experts uses modern equipment and technology to conduct thermal propagation and fire exposure testing and analysis. ### We deliver detailed test reports to help inform your decisions regarding: - First responder strategy and tactics - Vehicle installation and design validation - Fire protection (integral or external) effectiveness - Forensic analysis We take an incremental approach to thermal propagation and fire exposure testing, from cell to pack level, to determine the minimum testing needed to prove product acceptance: Level Activities Cell Develop cell thermal runaway initiation technique and characteristics, including gas composition. Module Determine propagation behavior within the module and thermal energy release outside of the module. Pack Open test configuration of module-to-module fire spread to determine the effectiveness of the anti-propagation barrier and insulating materials. Identify heat release rate and gas analysis to determine the potential for explosion. Fire exposure Controlled test configuration to determine the ability to prevent an explosion as a result of exposure to a simulated fuel or vehicle fire external to the electrical energy storage. #### We conduct battery testing in accordance with the following common standards as well as many others: - [UL 2580, the Standard for Batteries for Use In Electric Vehicles ](https://www.shopulstandards.com/ProductDetail.aspx?productId=UL2580_3_S_20200311) *chevron\_right* - DO-311A - FMVSS No. 305a - GB 38031 - IEC 62619 - IEC 62620 - IEC 62660-3 - SAE J2464 - SAE J2929 - UN 38.3 - UNECE R100 ## Performance testing services for EV battery cell, module and pack At UL Solutions, we understand the critical role that battery performance plays in the success of EVs, and we are committed to delivering high-quality testing services to support you in demonstrating the performance of your products. Our testing services cover a wide range of parameters, including capacity, power output, efficiency and temperature stability. Our team can also support your design verification and product validation (DV/PV) needs with tailored DV/PV services, which include functional and performance testing. Close *cancel* ### Get connected with our team Thanks for your interest in our products and services. Let's collect some information so we can connect you with the right person. \* By ticking this box, I confirm that I have read and understood the [Online Policy](https://www.ul.com/resources/online-policies) and consent to the processing of my personal data as described therein. \* By ticking this box, I consent to the cross-border transfer of my personal data as described in the [Online Policy](https://www.ul.com/resources/online-policies). I agree to receive UL Solutions marketing communications and understand that I can opt out at any time without affecting other services by visiting our [Preference Center](https://www.ul.com/preference-center). ##### Thank you! One of our team members will respond to your request as soon as possible. Close ## Global network for battery testing UL Solutions operates a global network of battery laboratories, strategically positioned near major automotive hubs, to support localized service delivery with globally accepted standards. ![Global map highlighting six global EIA labs offer transportation/e-mobility battery testing services](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:7f1ba4f9-65d7-4d57-81f9-1e437adea1b6/as/7f1ba4f9-65d7-4d57-81f9-1e437adea1b6.webp?&max-quality=90&width=400) ## UL Solutions Battery Laboratories ### UL Solutions North America Advanced Battery Laboratory *keyboard\_arrow\_down* Our new facility in Auburn Hills, Mich. offers comprehensive testing services for batteries used in electric vehicles (EV) and stationary applications. [ Learn more ](/resources/ul-solutions-north-america-advanced-battery-laboratory) ### BatterieIngenieure by UL Solutions​ *keyboard\_arrow\_down* UL Solutions serves the global battery market through a network of laboratories specializing in battery services. BatterieIngenieure by UL Solutions is now part of this network. [ Learn more ](/services/advanced-battery-software-solutions) ### UL Solutions EV battery and ESS Services in Changzhou, China *keyboard\_arrow\_down* Learn about the comprehensive electric vehicle battery and energy storage system testing and certification services UL Solutions provides at our laboratory in Changzhou, China. [ Learn more ](/insights/ul-solutions-ev-battery-and-ess-services-changzhou-china) ![UL Solutions Auburn Hills Battery Laboratory](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:ca672779-616d-4cda-a4ea-8e9d01c736e6/as/ca672779-616d-4cda-a4ea-8e9d01c736e6.webp?&max-quality=90&width=400) ![BI Battery Simulation Tool](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:29a63431-0077-479c-951a-cd3509af282d/as/29a63431-0077-479c-951a-cd3509af282d.webp?&max-quality=90&width=400) ![generic electric car with battery visible x-ray charging at public charger in city parking lot with lens flare 3d render](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:a9e0398a-686d-4116-b1a1-03f82869ef86/as/a9e0398a-686d-4116-b1a1-03f82869ef86.webp?&max-quality=90&width=400) ![UL Solutions Auburn Hills Battery Laboratory](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:ca672779-616d-4cda-a4ea-8e9d01c736e6/as/ca672779-616d-4cda-a4ea-8e9d01c736e6.webp?&max-quality=90&width=400) #### UL Solutions North America Advanced Battery Laboratory Our new facility in Auburn Hills, Mich. offers comprehensive testing services for batteries used in electric vehicles (EV) and stationary applications. [ Learn more ](/resources/ul-solutions-north-america-advanced-battery-laboratory) ![BI Battery Simulation Tool](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:29a63431-0077-479c-951a-cd3509af282d/as/29a63431-0077-479c-951a-cd3509af282d.webp?&max-quality=90&width=400) #### BatterieIngenieure by UL Solutions​ UL Solutions serves the global battery market through a network of laboratories specializing in battery services. BatterieIngenieure by UL Solutions is now part of this network. [ Learn more ](/services/advanced-battery-software-solutions) ![generic electric car with battery visible x-ray charging at public charger in city parking lot with lens flare 3d render](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:a9e0398a-686d-4116-b1a1-03f82869ef86/as/a9e0398a-686d-4116-b1a1-03f82869ef86.webp?&max-quality=90&width=400) #### UL Solutions EV battery and ESS Services in Changzhou, China Learn about the comprehensive electric vehicle battery and energy storage system testing and certification services UL Solutions provides at our laboratory in Changzhou, China. [ Learn more ](/insights/ul-solutions-ev-battery-and-ess-services-changzhou-china) ## Advantages of choosing UL Solutions for EV battery safety and performance testing ### Independent third-party testing partner with global presence UL Solutions experts provide high-quality, efficient, local service to customers around the world. Our facilities are located near major vehicle manufacturing epicenters in the U.S. (Detroit, Michigan), Germany, China, Taiwan, Japan and South Korea to offer dedicated third-party support close to your business. ### Expanding network of laboratories UL Solutions leverages cutting-edge equipment, technology and methodologies to offer robust EV battery testing services at our advanced testing laboratories near the world’s major EV manufacturing hubs. ### Proven commitment to safety science and sustainability The energy transition has spurred EV manufacturers and suppliers to seek a knowledgeable and trusted third party to test for compliance with performance and safety requirements. UL Solutions’ continual investment in our network of EV battery services, capabilities and laboratories demonstrates our commitment to operating at the forefront of the industry and applying our safety science expertise to enable innovation and speed to market during the global transition to renewable energy. ### Long-standing experience in fire and electrical safety, battery and energy storage With more than a hundred years of expertise in fire and electrical safety and over 30 years of experience in battery and energy storage system safety, UL Solutions has a deep heritage of helping innovators in these spaces demonstrate and communicate the safety, quality and performance of their products. ### Benefits of working with a single-source provider for EV battery testing and certification UL Solutions offers comprehensive testing services at the battery cell, module, pack and unit levels to validate performance, reliability, safety and other key characteristics that help differentiate your products. We leverage our end-to-end services to support EV and EV battery manufacturers and suppliers throughout the entire product life cycle, from development to reuse. We can test against all applicable regulatory and standard requirements and offer customized services to meet your particular needs. When manufacturers and suppliers choose UL Solutions as their trusted partner for EV battery services, they enjoy consistent service and clear communication from the same dedicated team throughout the entire project. Guide ## Safety Testing for EV Cell and Module Testing, with Critical Engineering Services and Simulation UL Solutions leverages extensive experience in battery evaluation to offer testing, simulation and failure analysis, with a strong focus on battery life expectancy. Our team of experts, including leading battery researchers, plays a critical role in advancing battery performance and safety. [ Learn more ](/resources/batterieingenieure-ul-solutions) ![Batt ING Factory Germany](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:2627e2c7-8d52-4847-b326-02c01fd8fed3/as/2627e2c7-8d52-4847-b326-02c01fd8fed3.webp?&smartcrop=Landscape&max-quality=90&width=400) ## e-Book: Driving Safety Throughout the EV Battery Supply Chain Unlock insights and guidelines to help demonstrate your battery technology’s safety throughout the supply chain, from manufacturing to application. [ Download our e-book ](/e-book-driving-safety-throughout-ev-battery-supply-chain) ![EV Battery Pack on Production Line Equipped with Robot Arms inside Modern Factory. Battery for Automotive Industry. Lithium-ion High-voltage Battery for Electric Vehicle or Hybrid Car Manufacturing](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:2fa8d680-6370-4798-8742-1f5c3a95f517/as/2fa8d680-6370-4798-8742-1f5c3a95f517.webp?&smartcrop=Landscape&max-quality=90&width=400) ## e-Book: Strategically Consolidating Your Battery Testing Discover how single-sourcing EV and ESS battery testing can speed up validation, cut costs, and simplify logistics. Download our complimentary e-book today. [ Download our e-book ](/resources/e-book-strategically-consolidating-your-battery-testing) ![A person providing safety services](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:6dde5cec-5fd4-4a62-af9a-b624186d6814/as/6dde5cec-5fd4-4a62-af9a-b624186d6814.webp?&smartcrop=Landscape&max-quality=90&width=400) ## Related services ![Electric vehicle cut away](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:123d0cd6-bca2-4ef1-b1cf-8513eac87f5a/as/123d0cd6-bca2-4ef1-b1cf-8513eac87f5a.webp?&max-quality=90&width=400) Service ### Electric and Hybrid Vehicle Battery Services Drive confidence in electric vehicle battery safety, reliability and performance by partnering with UL Solutions as your preferred testing services provider. [ Learn more *arrow\_forward* ](/services/electric-hybrid-vehicle-battery-services) ![Electric car lithium battery pack](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:4ec4dcb6-7c3e-4915-9b56-ba075928dc8c/as/4ec4dcb6-7c3e-4915-9b56-ba075928dc8c.webp?&max-quality=90&width=400) Service ### EV Battery Testing for Compliance with Regulatory Requirements and Standards Demonstrate compliance with UN/DOT 38.3, Automotive OEM standards and global market access requirements. [ Learn more *arrow\_forward* ](/services/ev-battery-testing-compliance-regulatory-requirements-and-standards) ![Engineer control energy storage system or battery container unit in factory](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:3c1c332d-111a-4698-a9b6-c2536a3142b3/as/3c1c332d-111a-4698-a9b6-c2536a3142b3.webp?&max-quality=90&width=400) Service ### UL 9540A Test Method for Battery Energy Storage Systems (BESS) The UL 9540A test method is designed to meet stringent fire safety and building code requirements for battery energy storage systems. [ Learn more *arrow\_forward* ](/services/ul-9540a-test-method) ![Isometric Electric car refueling. Power supply for electric car charging. Modern technology and environment care.](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:9c51dd64-f1f0-468b-a7f6-28f100f46c15/as/9c51dd64-f1f0-468b-a7f6-28f100f46c15.webp?&max-quality=90&width=400) Service ### Battery Enclosure Material Screening (BEMS) Services BEMS evaluates the performance of battery enclosure materials in a thermal runaway event, outlined under UL 2596, Test Method for Thermal and Mechanical Performance of Battery Enclosure Materials. [ Learn more *arrow\_forward* ](/services/battery-enclosure-material-screening-bems-services) ![Empty cockpit of vehicle HUD (Heads Up Display) and digital instruments panel.](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:35c59db8-1956-40d8-8872-ea8074da19c6/as/35c59db8-1956-40d8-8872-ea8074da19c6.webp?&max-quality=90&width=400) ### Automotive Cybersecurity Solutions Analyze risk, mitigate threats, maintain compliance and train your team to address cybersecurity for your modern automotive innovations. [ Learn more *arrow\_forward* ](/services/cybersecurity/automotive-cybersecurity) ![Futuristic car cockpit. Autonomous car. Driverless vehicle. HUD(Head up display). GUI(Graphical User Interface). IoT(Internet of Things).](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:48534795-3297-4d68-b709-451551687a0d/as/48534795-3297-4d68-b709-451551687a0d.webp?&max-quality=90&width=400) Service ### Automotive Functional Safety Services Offering comprehensive product and process functional safety services for the automotive industry. [ Learn more *arrow\_forward* ](/services/automotive-functional-safety-services) ![Pushing on a touch screen interface navigation system in interior of modern car](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:455709d6-f16e-4714-9bb9-0b3d34659988/as/455709d6-f16e-4714-9bb9-0b3d34659988.webp?&max-quality=90&width=400) Service ### Automotive EMC Testing and Certification We can give you a leg up on the competition by helping you enhance vehicle safety and performance — key differentiators in a buyers’ purchasing decision. [ Learn more *arrow\_forward* ](/services/automotive-emc-testing-and-certification) ![a bunch of small batteries grouped together](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:32a08d7f-fae7-4775-ba06-cf400765ac0e/as/32a08d7f-fae7-4775-ba06-cf400765ac0e.webp?&max-quality=90&width=400) Service ### EU Battery Regulation Compliance Navigate the complex requirements of the EU Battery Regulation across various battery categories with guidance and expertise from UL Solutions. [ Learn more *arrow\_forward* ](/services/eu-battery-regulation-compliance) ## Related resources ![Video](/modules/custom/ul_component/components/brand_icon/assets/brand-icons-positive/video.svg) ### UL 1974: Creating a Safe Second Life for Electric Vehicle Batteries Discover the scope of UL 1974 and how it has become the protocol to measure the condition, safety and energy capacity of each individual battery pack before it can be integrated into a stationary energy storage system. [ Watch webinar *arrow\_forward* ](/resources/ul-1974-creating-safe-second-life-electric-vehicle-batteries) ![Video](/modules/custom/ul_component/components/brand_icon/assets/brand-icons-positive/video.svg) ### EPA Certification Test for Electric Vehicle Range Watch a recorded webinar from our experts that explains current electric vehicle (EV) testing trends, needs and advantages. [ Watch webinar *arrow\_forward* ](/resources/epa-certification-test-electric-vehicle-range) ![Video](/modules/custom/ul_component/components/brand_icon/assets/brand-icons-positive/video.svg) ### Electric Vehicle Battery Enclosure Material Safety (UL 2596) In this on-demand webinar, UL Solutions experts discuss hazards associated with a thermal runaway event and methods of evaluating the safety of plastic and composite materials in and around battery enclosures. [ Watch webinar *arrow\_forward* ](/resources/electric-vehicle-battery-enclosure-material-safety-ul-2596) ## Related solution ![white lines representing roads on a blue background](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:dfbac6da-7db4-42a7-8040-30e869ae78ce/as/dfbac6da-7db4-42a7-8040-30e869ae78ce.webp?&max-quality=90&width=400) ### Automotive and mobility Prove compliance and deliver safer, smarter mobility for connected vehicles. [ Explore industry ](/industries/automotive-and-mobility) ## Download our resources PDF ### UL now offers ECE R100/R136 type approval services Info sheet about ECE R100/R136 type approval services. German Federal Motor Transport Authority added UL International Germany GmbH to the list of designated test laboratories. [ Download PDF *arrow\_forward* ](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:1337a457-a680-4885-8909-1f1a909dceb2/original/as/EC_R100R136typeapprovalservices.pdf) [ Download PDF *download* ](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:1337a457-a680-4885-8909-1f1a909dceb2/original/as/EC_R100R136typeapprovalservices.pdf) PDF ### End-to-end EV battery testing and certification Infographic highlighting (1) the end-to-end EV battery testing and certification offerings, (2) the value of working with UL Solutions and (3) global testing footprint and compliance readiness [ Download PDF *arrow\_forward* ](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:433ddfcb-bdf1-4fee-b51f-927efe6d3bc6/original/as/UL_Infographic_RoadMap_v7.1.1_-_May_6.pdf) [ Download PDF *download* ](https://delivery-p133222-e1298791.adobeaemcloud.com/adobe/assets/urn:aaid:aem:433ddfcb-bdf1-4fee-b51f-927efe6d3bc6/original/as/UL_Infographic_RoadMap_v7.1.1_-_May_6.pdf)