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As part of the adoption of UL 758, the Standard for Appliance Wiring Material into UL's Follow-Up Service Inspection Program, the following Frequently Asked Questions (FAQ's) were prepared.

FAQ's:

  1. Are Style Pages being retained?
  2. If Style Pages are being maintained, what is changing?
  3. Why was UL 758 developed?
  4. How different is the format of the Standard versus the "AWM Section General"?
  5. How will the format for the Follow-Up Service Procedures be affected by the use of UL 758, instead of using the AWM Section General?
  6. What are the major technical changes to each AWM Style?
  7. How does the code in the standard relate to the style number?
  8. What if I find an error in UL 758?
  9. Is UL 758 going to be harmonized with CSA 22.2 no. 210?
  10. Can any style be rated VW-1?
  11. What if I have specific questions regarding AWM, and I need to contact someone at UL?
  12. How are the braidless silicone requirements in Tables 7.1 and 7.2 of UL 758 applied to current styles?

1. Are Style Pages being retained?

Style Pages continue to be used as the main method of describing individual AWM constructions. It has been rumored that they would be deleted.

In the development phase of UL 758, it was proposed that Style Pages be eliminated, in favor of a "Ratings and Use Code" system. For example, Style 1015 would become "I B 105C 600V H". Such "Ratings and Use Codes" corresponded to voltage and temperature ratings, mechanical abuse ratings, flame ratings, etc. However, in discussing this issue with various groups, such as UL Staff, manufacturers, end-product industry groups, etc., it was determined that Style Pages provide unique identifiers for individual AWM constructions. This is very similar to the way people can easily recognize and visualize a SJTW Flexible Cord, or a 4-Pair 24 AWG Type CMR Performance-Verified Category 5 cable. Therefore, UL elected to keep Style Pages, along with making them available on UL's website.

Click here to access the Style Pages.

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2. If Style Pages are being maintained, what is changing?

Each Style Page will now reference "UL 758" as the "Standard" used for determining the requirements for each Style. This would include such requirements as standardized Tensile Strength and Elongation requirements, Spark Testing requirements, Dielectric voltage withstand requirements, etc.

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3. Why was UL 758 developed?

UL 758 was developed to consolidate requirements. Over the 40 years the category has been in existence, many people have had different interpretations of how to evaluate the wire. These procedures evolved over time. In addition to the 124 page Section General, many "desktop" standards or outlines were used to evaluate wire constructions. So that all customers and users of AWM were aware of the test protocol and requirements, and that consistency was maintained, UL 758 was formed.

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4. How different is the format of the Standard versus the "AWM Section General"?

The two documents are very different.

As manufacturers and UL Staff requested clarification on various issues over the years, policy statements and test methods were added to the Section General. Sometimes they were added in chronological order, in order to reduce the renumbering of the pages. Although a Table of Contents was available in the AWM Section General, referencing specific requirements was time consuming, as similar topics were located on different pages in the Section General.

UL 758 follows the standardized format for UL's Standards for Safety:

  1. Foreword: Includes UL corporate policy statements regarding the Standard and its use.
  2. Introduction: Includes the Scope of the Standard, an explanation on the units of measurement used.
  3. Construction: Contains the most generic requirements for individual components of the product. For AWM, this would include conductor requirements, insulation and jacket, and other general requirements.
  4. Performance: Contains all test requirements determined necessary for a particular product to qualify under UL's AWM requirements.
  5. Manufacturing and Production Tests: These are the tests that are required of the manufacturer, typically on 100% of all production.
  6. Marking: How the product is to be marked in order to be considered as Recognized AWM. The marking section includes surface print marking, and marking of the engineering tags that accompany the finished AWM. UL labeling (Recognition Mark) requirements are specified in the Follow-Up and Inspection Instructions (FUII), which is contained in each Manufacturer's Follow-Up Service Procedure.

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Below are the individual paragraphs and page number of UL 758, as of February 1, 2002:

FOREWORD

6

INTRODUCTION

1 Scope

7

2 General

8

2.1 Components

8

2.2 Units of measurement

8A

2.3 Undated references

8A

CONSTRUCTION

3 General

8A

4 Materials

16

5 Conductor

16

5.1 General

16

5.2 Metal

18

5.3 Size and cross-sectional area

21

5.4 Metal coating

21

5.5 Joints

21

5.6 Resistance

22

5.7 Stranding

22

5.8 Separator

25

6 Optical Fiber Member(s)

25

7 Insulation

25

7.1 General

25

7.2 Materials

26

7.3 Thickness

27

8 Coverings

30

9 Fillers

30

10 Binders

31

11 Shield(s)

31

12 Cable Assembly

31

13 Overall Jacket

32A

13.1 General

32A

13.2 Materials

32A

13.3 Thickness

32A

PERFORMANCE

TESTS FOR THERMAL AND CHEMICAL PROPERTIES

14 Physical Properties of Insulation and Jacket, Unaged and Air Oven Aged

38

15 Physical Properties of Insulation and Jacket, Oil Immersion Aging

39

16 Physical Properties of Gasoline Resistant Insulation and Jacket

40

17 Physical Properties of Insulation and Jacket, Sunlight Resistance

40

18 Conductor Corrosion Test

41

19 Deformation Test (Thermoplastics and Class XL Only)

41

20 Flexibility Test After Air Oven Conditioning

43

21 Heat Shock Test (Thermoplastic Materials Only)

43

TESTS FOR MECHANICAL PROPERTIES

26 Crush Resistance Test (Mechanical Abuse Rating B)

46

TESTS FOR ELECTRICAL PROPERTIES

27 Conductor Resistance Test

47

28 Dielectric Test, Method I

47

29 Dielectric Test, Method II

49

30 Dielectric Test, Method III

51

31 High-Voltage DC Wire Dielectric Voltage-Withstand Test, Method I

52

32 High-Voltage DC Wire Dielectric Voltage-Withstand Test, Method II

52A

33 High-Voltage Cut-Through Test, Special Rated TV Wire Only

52B

34 Short Term Insulation-Resistance Test in Water at Room Temperature (Wet Rated AWM)

54

35 Long Term Insulation-Resistance Test in Water at Elevated Temperature (Wet Rated AWM)

54

36 Temperature Correction Factor (Wet Rated AWM)

56A

37 Capacitance and Relative Permittivity Tests (Wet Rated AWM)

59

38 Stability Factor (Wet Rated AWM)

59

TESTS FOR FLAME PROPERTIES

39 Horizontal Flame Test for Use Rating I

60

40 Vertical Flame Test for Use Rating II

60

41 VW-1 Flame Test

60

42 FT-1 Flame Test

60

43 FT-2 Flame Test

61

MANUFACTURING AND PRODUCTION TESTS

44 Test for Continuity of Conductors

61

45 Spark Test

62

MARKINGS

46 Surface Marking of AWM

63

47 Markings on Tag, Reel, or Carton

64

48 Multiple Markings

65

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5. How will the format for the Follow-Up Service Procedures be affected by the use of UL 758, instead of using the AWM Section General?

There is little effect on the format of the AWM Follow-Up Service Procedures. There are more changes to the overall documentation system for AWM. Click here for a document containing the summary of each component of the AWM documentation system, with changes marked in bold.

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6. What are the major technical changes to each AWM Style?

There are few technical changes. Instead, most of the requirements are consolidated in UL 758. Here are the most significant changes with affect marking or testing requirements:

  1. No permanent identification (e.g., marker threads or surface print) are required for cables rated 90 degrees Celsius or higher.
  2. The value for Insulation Resistance for wet rated wires was harmonized to 2.5 Megohm based on 1000 feet (0.75 Megohm based on 1 km) at room temperature (20 degrees C or 68 degrees F). Long-Term Insulation Resistance values were taken from UL 83, the Standard for Thermoplastic-Insulated Wires and Cables, and incorporated into UL 758.
  3. Dielectric-Voltage Withstand Test mandrel sizes have been changed in some cases from 3/16 inch in diameter to values based on two times (2x) the overall diameter of the sample under test.
  4. Individual Styles and their respective Facing Pages have their Physical Properties requirements revised or removed to align themselves with the various generic material requirements in UL 1581, the Reference Standard for Electrical Wires, Cables and Flexible Cords.

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7. How does the code in the standard relate to the style number?

The Subject 758 bulletin dated February 15, 2001 describes how to use the information on a style page to determine what tests are required from UL 758. It also describes how to determine what tests are required on a proposed new style.

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8. What if I find an error in UL 758?

Due to large variety of Styles currently covered by UL 758, there may be situations where a requirement is not specifically applicable. UL 758 has undergone several revisions since the original publication based on comments from users of the standard. Please report any errors you find to the Conformity Assessment Service contacts noted below.

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9. Is UL 758 going to be harmonized with CSA 22.2 no. 210?

There are currently no harmonization efforts underway. It has been determined that it would be prudent to wait until UL 1581 is harmonized with its' Canadian equivalent CSA 22.2, No 0.3 since so many of the requirements in UL 758 reference UL 1581.

If you have a compelling reason to accelerate the harmonization of UL 758, please contact Susan Stene at the contact info indicated below.

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10. Can any style be rated VW-1?

Yes, any style can be rated and marked VW-1 as long as it meets the requirements in the standard. Wires and Cables marked VW-1 are subject to monthly sampling by your local Field Representative.

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11. What if I have specific questions regarding AWM, and I need to contact someone at UL?

UL's testing offices have trained wire and cable personnel that can answer your questions. Shown below is list of these UL contacts and two separate lists have been provided depending upon the nature of the inquiry. Conformity Assessment Services personnel can answer questions regarding testing needs and requirements, such as qualifying a Manufacturer to manufacture a particular Style ("New Work Investigations"), and test methods. Typically, Follow-Up Service Inspection issue contacts can answer questions regarding labeling and marking issues, and FUS inspection policies and procedures. In some instances, the personnel are the same.

For Manufacturers, it is best that they contact the personnel show below at their "Reviewing Office", where they normally submit their products for the New Work Investigations.

Reviewing Office Contacts for New Work Investigations for Appliance Wiring Material:

Camas, WA

Roger Herb

phone: +1-360-817-5500, ext. 55657

Roger.J.Herb@us.ul.com

  

FAX: +1-360-817-6000

 

Melville, NY

Hara Degregoria

phone: +1-631-271-6200, ext. 23182

Hara.L.Degregoria@us.ul.com

  

FAX: +1-631-271-8259

 

Denmark

Steen Loekke

phone: +45-44-85-63-32

Steen.K.Loekke@dk.ul.com

  

FAX: +45-44-85-65-09

 

Hong Kong

Leo Chung

phone: +852-2276-9572

Leo.Chung@hk.ul.com

  

FAX: +852-2276-9827

 

India

Ramesh Venkataraman

phone: +91-80-558-1773

Ramesh.Venkataraman@in.ul.com

  

FAX: +91-80-558-1771

 

Japan

Fumio Taira

phone: +81-45-342-1151

Fumio.Taira@jp.ul.com

  

FAX: +81-45-342-1608

 

Korea

D.S. Lim

phone: +82-2-784-4346

DaeSung.Lim@kr.ul.com

  

FAX: +82-2-784-4488

 

Taiwan

Raymond Liang

phone: +886-2-5559-8168 ext. 237

Raymond.Liang@tw.ul.com

  

FAX: +886-2-2897-8628

 

Guangzhou, China

Mike Zhu

phone: +86-20-8333-8999, ext. 241 - 245

Mike.Zhu@cn.ul.com

  

FAX: +86-20-8384-7745

 

Mexico

Eduardo del Muro

phone: +52-5-294-7660, Ext. 19

Eduardo.Delmuro@mx.ul.com

  

FAX: +52-5-294-7089

 

Brazil

Carlos Zoboli

phone: +55-11-3049-8300

Carlos.Zoboli@br.ul.com

  

FAX: +55-11-3049-8252

 

Reviewing Office Contacts for Follow-Up Service Issues for Appliance Wiring Material:

Camas, WA

Roger Herb

phone: +1-360-817-5500, ext. 55657

Roger.J.Herb@us.ul.com

  

FAX: +1-360-817-6000

 

Melville, NY

John Uhl

phone: +1-631-271-6200, ext. 22946

John.J.Uhl@us.ul.com

  

FAX: +1-631-271-8259

 

Denmark

Steen Loekke

phone: +45-44-85-63-32

Steen.K.Loekke@dk.ul.com

  

FAX: +45-44-85-65-09

 

Hong Kong

Leo Chung

phone: +852-2276-9572

Leo.Chung@hk.ul.com

  

FAX: +852-2276-9827

 

India

Ramesh Venkataraman

phone: +91-80-558-1773

Ramesh.Venkataraman@in.ul.com

  

FAX: +91-80-558-1771

 

Japan

Fumio Taira

phone: +81-45-342-1151

Fumio.Taira@jp.ul.com

  

FAX: +81-45-342-1608

 

Korea

D.S. Lim

phone: +82-2-784-4346

DaeSung.Lim@kr.ul.com

  

FAX: +82-2-784-4488

 

Taiwan

Raymond Liang

phone: +886-2-5559-8168 ext. 237

Raymond.Liang@tw.ul.com

  

FAX: +886-2-2897-8628

 

Guangzhou, China

Mike Zhu

phone: +86-20-8333-8999, ext. 241 - 245

Mike.Zhu@cn.ul.com

  

FAX: +86-20-8384-7745

 

Mexico

Eduardo del Muro

phone: +52-55-3000-5400, Ext. 19

Eduardo.Delmuro@mx.ul.com

  

FAX: +52-5-294-7089

 

Brazil

Carlos Zoboli

phone: +55-11-3049-8300

Carlos.Zoboli@br.ul.com

  

FAX: +55-11-3049-8252

 

Please note that personnel may change without notice. However, UL will attempt to keep the personnel listing on this website updated as best possible.

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12. How are the braidless silicone requirements in Tables 7.1 and 7.2 of UL 758 applied to current styles?

If a style page specifies Class 22, or if the style page has a use statement which says "... where not subject to movement or mechanical abuse" or the like, or if the construction has a braid, class 22 requirements, found in Table 50.210 of UL 1581, apply. If the style does not have any of the constraints listed above, the requirements in Tables 7.1 and 7.2 apply.

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We hope that this provides you all the information that you need on the changes regarding UL 758. If you have any questions regarding AWM, or the content of this website page, please contact the above personnel at the nearest UL office, or your "Reviewing Office" for your AWM Follow-Up Service Procedure.

Thanks!

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