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Asia On The Mark Issue 23 (Fall 2007)
Compliance effort on safe laptop for children

UL 60745 — The latest North American Standard for Electric Tools

With the improved manufacturing quality of electric tools in China in recent years, more and more electric tool manufacturers are able to gain a foothold in the North American market. This trend has resulted in a proliferation of applications for UL safety certifications and a corresponding increase in the types of products applying for certification. There are different standards for the numerous types of electric tools. This article introduces the North American standards for two categories of electric tools, namely Hand-Held Motor-Operated Electric Tools and Stationary and Fixed Electric Tools. We aim to help our customers identify the appropriate standards in an accurate and speedy manner, so as to complete their product design and testing, and to attain UL certification. The article will also cover the latest developments in the standards and a brief overview of the differences between the standards.

 
  
Hand-Held Motor-Operated Electric Tools:
(Remarks: The United States and Canada adopt the same standards.)

The current standard for Hand-Held Motor-Operated Electric Tools in use in the United States is: UL 60745. The latest UL 60745 standard is in its 4th edition, last updated on July 31, 2007. Between the present and June 1, 2010 new product submittals to UL must be evaluated under all requirements in this Standard or, if requested in writing, evaluated under presently effective requirements only. The presently effective requirements are contained in the second edition of UL 745-1. From June 1, 2010 onwards, UL 745 will be withdrawn and all portable electric tools must comply with UL 60745.

Differences between UL 60745 and UL 745

The UL 60745 standard is the common UL and CSA standard for Hand-Held Motor-Operated Electric Tool. A major feature is that UL 60745 is based on the IEC 60745 standard. From June 1, 2010 onwards, all portable electric tools can only apply for the UL 60745 certification. The structure of UL 745 and UL 60745 are mostly the same, with some significant differences in requirements on structures and testing methods in certain clauses. The following table summarises some of the key differences between the two standards (non-exhaustive):

Clause UL 745 UL 60745
2. Normative quoted documents 23.1.10, 23.1.11, Requirements for switches The switches must comply with UL 1054 standard The switches must obtain UL 61058 certification or comply with the UL 60745 Annex I requirements (Switches that comply with UL 1054 standard or have obtained the CB certification with supplementary testing will also be accepted until June 1, 2010)
8.13 Rub test for labels Not required Required
17.1 Endurance test Minimum withstanding test value after the endurance test is 50% of the voltage value stated in Clause 15.3 Minimum withstanding test value after the endurance test is 75% of the voltage value stated in Table 2
20.2 Impact test Impact test on brush caps and potential weak areas on outer shell by spring operated impact test hammer according to IEC requirements
20.3 Drop test Minimum withstanding test value of the supplementary and reinforced insulation after the drop test is 75% of the specified value, if cracks are observed The withstanding test value should be 100% of the specified value after the drop test
29.1 Ball Pressure Test Only external non-metallic parts are subject to ball pressure test at a test temperature of minimum 75 degree celsius Insulation materials for live parts for support (including electrical connection parts) and thermoplastic parts used as supplementary or reinforced insulation must pass the ball pressure test at a test temperature of minimum 125 degree celsius. The tested parts must cool down to room temperature in 10 seconds after removal from oven.
Battery Operated Tools UL 745-3 (General safety requirements for battery-operated electric tools) UL 60745-1, Annex K (General safety requirements for battery-operated electric tools)
K.20.3 Individual drop test for each battery pack
K.27.1 Screws and connectors must meet the general requirements

Introduction to Stationary and Fixed Electric Tools Standards and Latest Updates

The U.S. standard for Stationary and Fixed Electric Tools is UL 987, which was first introduced in 1971. Its latest or 7th edition, was announced on November 5, 2007 and covers the requirements on cable connected and permanently connected electric tools, which include:

a Voltage must not exceed 600V for grounded tools and 250V for series motors.
b Voltage must not exceed 150V for double-insulated stationary tools.
c DC voltage must not exceed 60V for battery-operated stationary tools. If the tool has a liquid system, DC voltage must not exceed 30V.

Updated Items Effective Date
New requirements for panel saws January 31, 2010
Additional requirements for battery-operated stationary tools and fixed tools and their batteries
Amended requirements for table saws, including requirements regarding the structure of the protective shields
Additional requirements for laser installation used in stationary tools November 5, 2007

by Ben Li, UL Conformity Assessment Service, China

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In this Issue
UL 60745 — The latest North American Standard for Electric Tools
iQ™ for Switches Database goes live
UL joins hands with Disney to unveil youth safety education program
UL CEO shares China expansion plan at Guangzhou ceremony
The New Power in Roofing
UL Hong Kong adds TRON to its CB testing scope
Enhanced Mark Integrity Program (eMIP)
UL University
UL Standards
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